Planning, delivery and installation of a complete boiler room
- installation of two new, needs-orientated steam boilers (10,700 kg/h and 14,000 kg/h) in two separate projects
- exhaust gas heat exchanger for pre-heating the feed water
- condensate heat exchanger for pre-heating the additional water from 12 to 85°C
- feed-water preparation with integration of the existing system components
- optimised gas burner
- fully automatic controller
Result following integration of the second steam boiler (14,000 kg/h):
- reduced use of fuel
- reduction in the exhaust gas temperature to about 55°C at full load
- reduction in air pollutants (carbon dioxide or nitrogen oxide)
- efficient and predictable operation thanks to fully automatic controller (e.g. maintenance messages and the detection of excessively high blowdown rates)
- effectiveness of 102.81% (increase of more than 10% over the performance of the old plant)
Our services
- Initial and detailed planning
- Submission planning
- Support during approval processes with the authorities and TÜV
- Delivery and installation of the new steam boiler including waste gas heat exchanger, condensation ECO, feed-water module and water preparation
- Disposal of old steam boilers
- Mechanical installation and pipe installation
- Control panel, cabling, electrical installation
- Conversion during operation, safeguarding the steam supply through a temporarily installed borrowed boiler
The energy efficiency measures were awarded the klimaaktiv Prize on 5 December 2016. The proven saving amounts to 1,045,200 kWh per year.
